E-Axles & Decoupling
With more than 60 years of experience in powder metallurgy and powertrain, PMG is the ideal partner when it comes to developing, testing and manufacturing cost-effective, high-quality e-axle applications. We produce your products near-net-shape on our state-of-the-art automated production lines, maximize material utilization and reduce costs. You get lightweight, durable components with exceptional properties.
Application Examples
- Parking lock, Ring Gears, Meshed Gears for Reduction Transmissions
- Coupling / Decoupling Systems
- Sliding Sleeves / Dog Rings
- Notch Plates
Key Features & Benefits
- Net-Shape Components: Maximized material utilization and efficient production process by pressing the product shape directly out of metal powder
- Lightweight Design: Our Powder Metal components are approximately 10% lighter than conventional steel components, contributing to an overall weight reduction and improved performance
- Superior Surface Finish: We achieve smooth surface topographies with minimal micro-defects, ensuring optimal functionality and aesthetics
- Efficient Production: Our state-of-the-art net-shape one-piece-flow production ensures streamlined processes and consistent quality
- Design Flexibility: We offer design flexibility, low tooling costs, and excellent tribological properties to meet diverse customer requirements
- In-House Capabilities: Our in-house simulation, testing and validation capabilities guarantee the highest standards of quality and performance
- Patented Densification Process: With our DENSIFORM® process for densifying and optimizing surface topographies including inner helical splines, we develop your perfect solution
Product Overview
- Cost-effective gears like planetary ring gears or spur gears for reduction transmissions
- Smooth surface topographies, avoiding gear machining with its associated micro-defects
- Coupling systems for connecting/disconnecting e-motors or e-axles
- For automatic and hybrid transmissions as well as e-axle applications
- Designed for PM, with large surface areas requiring high pressing tonnage
- Net-shape precision on ramps and locking surfaces of active, functional notch plate areas
- Net-shape precision on external locating features such as pads and lugs