Double Clutch / Manual Transmission
We offer you comprehensive solutions from gear to gear. Our expertise spans the entire process chain, from design and testing to high-volume production.
Key Facts
Comprehensive Solutions: We provide a complete range of powder metal components for MTs/DCTs, including Gears, Rings, Hubs, Struts, Sleeves, Clutch Dogs, Clutch Cones
Innovative Technology: Our RADIFORM® technology enables the production of sliding sleeves with complete inner geometry net shape, eliminating the need for machining
Full Process Chain Coverage: We support you in the entire process, from design, testing, and validation to serial production of complete synchronizer and coupling packages
Extensive Testing Capabilities: Our testing facilities include: Hydropuls & Pulsation Torsion/Fatigue Analysis, Wet Friction Materials Testing, Synchronizer Ring System Testing, Cold Condition Testing
Patented Technologies: We utilize patented PMG processes such as RADIFROM®, DENSIFROM®, and HLD® / HLD SINTER PROCESS®
Product Overview
- Customized solutions according to individual needs
- Design, validation, production and assembly capabilities
- Customized development support
- Easier logistics for customers, with one part number only
- Easier stock management for customers by outsourcing parts handling
- No investment necessary for customers
- For double clutch, manual and hybrid transmissions as well as for e-axles
- Patented PMG processes Radiform®, Densiform® and HLD® to achieve full density in net-shape parts enhancing the mechanical properties
- Low tooling costs for initial set and eventual modifications during development
- Excellent tribological properties
- Weight reduction
- Full support during development: design, engineering studies and Validation
- European market leader for synchronizer hubs for double clutch, manual, dedicated hybrid transmissions
- More than 30 years´ experience
- Production of more than 25 million hubs per year
- Specialized automatic production lines
- Patented PMG processes Radiform®, Densiform® and HLD® to achieve full density in net-shape parts enhancing the mechanical properties
- High-end materials for loose fit or side fit in transmission and e-axle applications
- We accompany the customer from conceptual design, FEM and validation to mass production
- More than 30 years´ experience
- Automatic production lines for high volumes and flexible production lines for low volumes
- Net-shape synchronizer rings for single and multi-cone application
- Flexible geometries and weight reduction design optimization
- Proprietary carbon friction lining for optimal wear behavior and performance
- One partner with in-house design, FEM, validation and production capabilities
- For double clutch, manual and hybrid transmissions as well as e-axles
- Patented PMG processes Radiform®, Densiform® and HLD® to achieve full density in net-shape parts enhancing the mechanical properties
- Low tooling costs for initial set and eventual modifications
- Excellent tribological properties and weight reduction
- Provided to customer either as soft stage or final part with machined cone
- Full support during development: design, engineering studies and validation
- For double clutch, manual and hybrid transmissions as well as e-axles
- Patented PMG processes Radiform®, Densiform® and HLD® to achieve full density in net-shape parts enhancing the mechanical properties
- Low tooling costs for initial set and eventual modifications
- Excellent tribological properties and weight reduction
- Provided to customer hardened or in soft stage
- Full support during development: design, engineering studies and validation
- T struts for pre-synchronization
- H struts for neutral/engagement position
- New torsion design strut
- Traditional axial strut
- Different geometries possible according to function
- Materials possible in either plastic or metal
- Design, testing, validation and series production of cost-effective powder metal gear solutions
- Reduced machining steps thanks to near-net-shape production
- Patented PMG selective surface densification – Densiform®
- Higher core density of PMG Densiform® gears vs. conventional surface-densified gears
- High dimensional precision and quality equivalent to machined solid steel gears
- Superior surface finish
- Design, testing, validation, series production of cost-effective powder metal gear solutions
- Reduced machining steps thanks to near-net-shape production
- Patented PMG selective surface densification – Densiform®
- Higher core density of PMG Densiform® gears vs. conventional surface-densified gears
- High dimensional precision and quality equivalent to machined solid steel gears
- Superior surface finish
- Housings, slides and rotors
- Net-shape technology and optional finishing for best precision with critical surfaces
- Steam treating and finish height grinding